SmarTwin™ takes whatever signals your plant produces · PLCs, sensors, manual entry · and turns them into the live operational picture every shift supervisor needs. 3-second refresh. 2.4M sensor events ingested per day across active deployments.
PLCs (Siemens, Allen-Bradley, Mitsubishi), OPC-UA, Modbus, MQTT, REST APIs, SAP/Oracle/Tally · plus manual entry for paper-based areas.
Availability × Performance × Quality. Per line, per machine, per product. Refreshed every 3 seconds. Visible on every shop-floor screen.
Real reason codes · bearing failure, tooling, raw material, changeover, manning. Not black-box ML guesses. Plant Heads see the truth.
Most Indian plants run OEE on weekly Excel reports. By the time a Plant Head sees Tuesday's drop, it's Friday. The shift's gone. The cause is forgotten. SmarTwin shows OEE per machine per shift, live, on the same screen as the line supervisor · close the loop in minutes, not days.
// THE PAIN
OEE numbers come weekly from a paper system. By the time we see a problem, the shift is over. The same chronic downtime causes keep showing up but nobody can isolate why because the data is aggregated to oblivion. We're plateaued at 66% OEE and don't know what to fix first.
// SUCCESS METRICS
Typical pilot · 6 to 8 weeks for a single line. We meet your plant where it is, including 1990s machines with intermittent network.
OPC-UA, Modbus, MQTT, REST APIs, SAP/Oracle/Tally, manual entry. Edge gateways for plants with intermittent network.
Time-series ingestion at 2.4M events/day per plant. Local buffering for network drops. 99.97% twin uptime.
Availability × Performance × Quality. Per line, per machine, per product, per shift, per supervisor. Drill-down anywhere.
Plant Head wall, supervisor mobile, MD scorecard. Same data, different views. Operator-tagged downtime reasons.
Availability × Performance × Quality. Per line, per machine, per shift, per product. 3-second refresh.
Operator-tagged reason codes. Pareto by frequency, duration, financial impact. No black-box ML.
Real-time scrap rate per line, per shift. Defect category drill-down. Root-cause linkage.
Actual vs target by hour, shift, day. Bottleneck detection. Constraint identification.
Industrial protocols out-of-the-box. PLC connectors for Siemens, Allen-Bradley, Mitsubishi, Omron, Delta.
On-prem buffering for plants with intermittent network. Stores 7 days of data; syncs when connection returns.
For paper-based areas. Mobile app lets operators log shift events in seconds. Multilingual.
Mobile view tailored for supervisors walking the floor. Real-time alerts. One-tap acknowledge.
Large-screen dashboard for plant-wide visibility. Auto-rotating across lines and KPIs.
Daily plant-summary scorecard delivered to MD/CEO inboxes at 09:00 IST. PDF and dashboard versions.
A-shift vs B-shift vs C-shift. Same line. Different supervisors. Why is one consistently 4 points lower?
Aggregated production data flows back to SAP, Oracle, in-house MES. No double-entry.
Indian plants. Indian OEE math. Indian shift patterns. Verified across our deployments since 2024.
Source: Wistwin internal benchmark across 12 active SmarTwin deployments, January 2024 – April 2026.
Like every Wistwin layer, SmarTwin reads from AssetTwin and feeds the intelligence layers above.
SmarTwin reads from the asset register · every sensor event is tagged to its source asset, area, unit. No AssetTwin → SmarTwin has no idea what it's measuring.
InsighTwin reads SmarTwin's raw telemetry and explains it in plain English. "OEE dropped 2 points Tuesday because Line 3 hit changeover 14 minutes late."
PredicTwin reads SmarTwin's vibration and temperature streams to forecast bearing failures before they happen.
Take the DMM Check™. Get a personalised OEE-readiness score, a benchmark against 200+ Indian plants in your sector, and the top three telemetry connectors to deploy first.
India work emails only. No sales call until you ask.
India work emails only. No sales call until you ask.
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