10 clauses. AIAG Core Tools. Live on plant data.

Yes. The full IATF 16949:2016 10-clause framework is pre-loaded in TrusTwin. AIAG Core Tools — APQP (Advanced Product Quality Planning), FMEA (Failure Modes & Effects Analysis), MSA (Measurement System Analysis), SPC (Statistical Process Control), PPAP (Production Part Approval Process) — run live on plant data instead of as spreadsheets. Customer-specific requirements (Ford CSR, GM CSR, FCA/Stellantis CSR, JLR CSR) are framework variants you can toggle per customer. Audit-pack generation takes 4–8 hours from current production data.

Yes. The major Indian Tier-1 OEM supplier portals are pre-mapped exports. Wistwin generates the OEM-specific evidence template format per buyer (Excel + PDF, structured XML, or portal-native, depending on the OEM). Quarterly customer audits run off the same live plant data your IATF surveillance audit uses — one source of truth, multiple customer views.

PPAP is continuous in Wistwin, not a one-time export. When an engineering change is approved (new tooling, supplier change, process tweak), TrusTwin auto-rebuilds the 18-element PPAP pack: design records (Level 1), control plans, MSA studies, capability studies (Ppk / Cpk), Initial Process Studies, qualified laboratory documentation, performance test results. The PSW (Part Submission Warrant) is the final cover sheet generated from this. Customers typically see PPAP submission cycle compress from 3 weeks to 2 hours.

Process FMEA and Design FMEA libraries are tied to part numbers in AssetTwin. RPN (Risk Priority Number) recalculates as failure modes are detected on the plant floor — if a process step's actual defect rate spikes, that step's Occurrence rating updates, and the RPN re-orders the FMEA. Live RPN is the difference between a binder-FMEA and a working-FMEA. AIAG 5th edition methodology, including the Action Priority (AP) replacement of the legacy RPN where required by customer CSRs.

Yes. Wistwin's edge-gateway integrates with all major Indian-deployed CNC controllers — Fanuc, Mazak Matrix, Siemens 840D, Mitsubishi M70/M80, Heidenhain TNC, Haas. FOCAS / OPC UA / MTConnect / proprietary serial protocols supported. Tool offsets, override percentages, alarm codes, cycle times streamed to SmarTwin without disrupting your existing CAM workflow.

Yes — we have Tier-1 auto-ancillary customers across Pune-Chakan and Chennai running on Wistwin since 2024, supplying multiple major Indian Tier-1 OEMs. Reference customer introductions are arranged during the buying process once we have a mutual NDA. Customer authorization for public case-study disclosure is in progress for two anchor accounts, expected Q3 2026.

For EV-component PLI scheme participants (Automotive PLI, ACC PLI, Drone PLI cross-mapping), Wistwin's evidence framework includes the Domestic Value Addition (DVA) calculation per the PLI scheme, component-level carbon footprint (for EU CBAM-aware exporters), and the quarterly production volume reporting required for PLI payout tranches. ImpacTwin handles the Scope 3 disclosure that EV-OEM customers (particularly EU OEMs) are now demanding for battery and powertrain components.

Pilot: 6–10 weeks for a single plant with AssetTwin + SmarTwin (OEE) + TrusTwin (IATF 16949) live. Multi-plant: 4–5 months for hub-and-spoke. We typically time auto deployments to land 6–10 weeks ahead of an IATF surveillance audit or a major OEM customer audit so the evidence pack is mature when the auditor walks in.

For OEMs that publish a real-time supplier-data API (a growing list among Indian Tier-1s), yes. Wistwin can push live OEE, FPY (First Pass Yield), and traceability data directly into the OEM portal, eliminating the weekly upload exercise. For OEMs without real-time APIs, our scheduled-export module pushes daily/weekly files in the OEM-specified template format.

Pricing is not published. Every Wistwin IATF 16949 deployment is sized to your plant — site count, asset count, module mix, regulatory scope, and integration requirements. Indian customers typically see rapid payback driven by audit-prep compression, consulting fee reduction, and operational savings. Talk to our team for a tailored quote.