// CO₂ PPM · LIVE
0.42SAFE · STREAMING
AviraTwin™ · watching
// PLANT · TIER-1 STEEL
2,847assets · 8live nodes
AssetTwin™ · synced 03 sec
// OEE · LINE 03
78.4% ▲ 0.3
SmarTwin™ · 3-sec refresh
LIVE · 78 plants · 12,547 assets twinned

Where India's plants come alive.

Wistwin® is India's deepest digital twin platform. We mirror your plant · every asset, every sensor, every shift · into a living 3D model your team can see, simulate, and act on. The plant on the right is real. Drag to rotate.

Real 3D twin
5-layer architecture
DPDP-aligned
12,547plant assets twinned in AssetTwin™
2.4Msensor events ingested per day
78Indian plants live on Wistwin
12Twin modules in production
99.97%twin uptime, last 90 days
14industry verticals covered
12,547plant assets twinned in AssetTwin™
2.4Msensor events ingested per day
78Indian plants live on Wistwin
12Twin modules in production
99.97%twin uptime, last 90 days
14industry verticals covered
The Wistwin Stack

Five layers. One platform. Your plant, mirrored.

Asset register at the foundation. Telemetry above it. Spatial 3D twin in the middle. Operational intelligence stacked on top. Regulatory and ESG at the surface. Every layer reads from the layer below.

DATA FLOWS UP
L5 · TOPRegulatory & ESG
Comply & report.
Audit packs, disclosures, board-grade reporting. Indian regulators pre-mapped.
ImpacTwinBRSR · GHG · ESG TrusTwinSchedule M · IATF · IS · PESO AviraTwinCO/gas leak · safety watch
L4Operational Intelligence
Optimize the plant.
Energy intelligence, predictive maintenance, plain-English plant explainability.
VolTwinkWh/MT · ₹/kWh · ISO 50001 PredicTwinMTBF · MTTR · vibration InsighTwinWhy-it-happened analytics InspectWinITM · QR · audit-ready
L3Spatial / 3D Twin
Your plant, in 3D.
The living spatial model · every line, machine, pipe, and shift visible in three dimensions, simulated in real time.
PlanTwin3D plant model · planning · simulation
L2Capture · Connectivity · Telemetry
Get every machine and panel onto one stream.
Machine connectivity from 1978 presses to native OPC UA, electrical network capture in the field, and live telemetry on top. PLCs, CNCs, drives, meters, sensors, manual entry.
ConnecTwinAny machine · 40+ protocols · read-only ElecTwin®Offline electrical field capture · ETAP · SKM SmarTwinLive OEE · downtime · scrap · throughput
L1 · FOUNDATIONThe Source of Truth
AssetTwin
Asset register. Hierarchy. Taxonomy. Identity. Ownership. Lifecycle. Every other layer reads from here. No AssetTwin · no twin at all.
10,000+ asset templates SAP / Oracle / Tally sync ISO 14224 aligned

Not sure which rung your plant is on?

Send us your machine list or your last audit finding. We will tell you where you actually stand and what the first funded step should be, before anyone quotes you anything.

The programme

Your Smart Factory starts with an
MES-powered digital twin of your plant.

Smart Factory · Powered by Wistwin® is the programme the modules sit inside. Six rungs, from knowing where everything physically is to putting a person exactly where they are needed. You do not start at the top. You start at the rung your plant is standing on.

01
Reality PlanTwin™
“Where is everything, measured?”
Live in Indian plants
02
Identity AssetTwin™
“What exactly is this asset?”
Live in Indian plants
03
Signal ConnecTwin™
“What is the plant doing right now?”
Live in Indian plants
04
Foresight SimulaTwin™
“What should we change?”
Available as a study
05
Rehearsal EmulaTwin™
“Will the change work before we make it?”
In design
06
Presence MetWin®
“Where do the people need to be?”
Horizon

We say which rungs are live in Indian plants today and which are not, because you will find out anyway · and a supplier audit is a poor place to discover it.

Start here · about a week

Energy baseline

Clamp sensors on your highest-consuming machines. No controller access, no IT involvement, a working dashboard in days.

Most chosen
Two to three weeks

Connectivity Assessment

Every machine tiered, with a method and a firm price against each one. The register is yours whether or not you proceed.

Eight to twelve weeks

One line, live

A single line connected, resolved and feeding a dashboard on the shop floor. The reference the rest of the plant is scoped against.

Where the six rungs lead

CNC machines. Robotic cells. AGVs. All twinned.

Most Indian plants do not start here, and we do not pretend otherwise. This is the far end of the ladder · what a cell looks like once identity, signal and foresight are in place. A live machining cell, top-down. Two CNC machines, a 6-axis robot doing pick-and-place, a CMM quality station, an AGV moving on the painted path, an andon board on the wall. Every status, every cycle, every part · feeding the twin in real time.

// MACHINING CELL · CELL A · LIVE
▶ 3 STATIONS · 1 ROBOT · 1 AGV
// CYCLE TIME 4.2s // YIELD 98.7%
// 01

CNC machining

Spindle RPM, tool life, vibration, feed override · captured per cycle. Tool magazine state synced to ERP.

// 02

Robotic pick & place

Cycle time, gripper status, payload, joint angles. Path optimization runs against the twin, not the line.

// 03

AGV + andon

AGV path, battery, ETA. Andon board mirrors plant state · RUNNING, SETUP, DOWN, BLOCKED · to anyone with a browser.

// 04

QC + AI vision

CMM probe coordinates, vision-camera defect classification, first-pass yield. Every reject linked to its part lineage.

Want to see this with your own plant in it?

Thirty minutes, screen shared, your data on the screen instead of ours. If it is not a fit we will say so on the call.

Real plant · vs · Digital twin

This is what your plant looks like on Wistwin.

Drag the slider. Left is your plant today · physical, dark, hard to see at night, harder to audit, impossible to simulate. Right is your plant on Wistwin · every asset traced, every sensor live, every line, valve, and stack mirrored in 3D, queryable from anywhere.

// BLAST FURNACE
1,247°C
// CO PPM
0.42
// PIPE FLOW
▲ 3.4 m/s
// CASTER OEE
78.4%
// REAL PLANT · WHAT YOU SEE TODAY

The physical plant.

Concrete, steel, smoke. Plant Heads walk it. Auditors photograph it. CFOs trust someone walked it. No live data. No queryable history. No simulation. No way to know what's about to happen.

// DIGITAL TWIN · WHAT WISTWIN GIVES YOU

The plant, mirrored.

Every asset registered. Every sensor live. Every pipe, valve, stack, conveyor · present in 3D. Live OEE on the line. CO ppm at every junction. Bearing temperature on M-302. Plant Head, CFO, EHS · all looking at the same plant, on any screen, any time.

// LAYER 03 · SPATIAL / 3D TWIN

PlanTwin
Your plant, in 3D.

A living spatial model · your plant rendered in three dimensions, in browser, in real time. Walk the floor without walking the floor. Simulate before you change. Plan capex against the twin, not against memory.

  • Browser-native 3D twin · no CAD seat, no headset. Plant Heads, MDs, auditors all see the same model.
  • Real-time sensor overlay · every red node is a live machine, pulsing with current state.
  • Production planning against the twin · drag a line, simulate the shift, see the bottleneck before the bottleneck happens.
  • Multi-plant view · one screen, all your plants, hub-and-spoke architecture.
// PLANTWIN · LIVE 3D
// SMARTWIN · TELEMETRY
// LAYER 02 · TELEMETRY & IIoT

SmarTwin
Live signals from every machine.

PLCs, sensors, OPC-UA, Modbus, MQTT, manual entry · Wistwin meets your plant where it is. Every signal becomes a live data point feeding the twin in real time.

  • OEE per shift, per line, per machine · Availability × Performance × Quality, refreshed every 3 seconds.
  • Downtime classification with operator-tagged reason codes. No black-box analytics.
  • Built for legacy plants · 1990s machines, intermittent network, paper-based audits. We mirror what's there.
  • 2.4M sensor events / day ingested across active deployments. 99.97% uptime.
// LAYER 01 · FOUNDATION

AssetTwin
The plant's source of truth.

Before you can twin a plant, you have to know what's in it. AssetTwin digitizes every machine, instrument, valve, motor, panel, sensor, and spare into a hierarchical, ISO 14224-aligned register that every other Wistwin module reads from.

  • 01Hierarchical asset taxonomy · plant → area → unit → equipment → component, every level queryable.
  • 0210,000+ Indian-plant asset templates · pharma, auto, chemicals, FMCG, steel, cement, F&B, textiles.
  • 03SAP / Oracle / Tally bi-directional sync · your ERP and your twin stay aligned. No reconciliation drift.
  • 04Ownership, lifecycle, depreciation · capex pipeline, retirement, replacement · built in.
// ASSETTWIN · HIERARCHY
Flagship deployment

A CO gas pipeline twin, watching three of India's largest steel plants.

Wistwin's twin sits over the integrated CO gas networks of three Tier-1 Indian steel manufacturers. Continuous safety. 2,800+ assets digitized. Eleven incidents prevented in the first year. Customer names withheld pending authorization.

// FLAGSHIP CUSTOMER

CO Gas Pipeline Twin · Top Indian Steel Manufacturers

India's largest steel manufacturers run integrated CO gas networks · high-stakes, multi-crore liability, human-safety-critical. Wistwin's spatial twin (PlanTwin) maps every pipeline, valve, and sensor in 3D. AviraTwin watches CO ppm continuously. PredicTwin signals before the leak. AssetTwin keeps the asset register synced to SAP. Reactive shutdowns replaced by 11 prevented incidents in the first year.

2,847
Assets twinned
11×
Incidents prevented
0
Shutdown days lost
AssetTwin™ SmarTwin™ PlanTwin™ PredicTwin™ AviraTwin™

Every number on this page came from a plant.

None of it is a benchmark borrowed from Europe. Ask us which Indian cluster and plant type a figure came from and we will tell you, without naming the customer.

Plant-floor truth

Numbers we can defend. In ₹, kWh, MT, OEE points.

12,547
plant assets twinned across active deployments · every machine, instrument, valve, panel.
2.4M
sensor events ingested per day · 99.97% twin uptime · 3-second telemetry refresh.
+12pts
typical SmarTwin™ OEE improvement in 14 weeks across pilot plants.
11mo
median payback across the Wistwin module stack. Indian capex math, not Western.
Industries we twin

Pharma to FMCG. Hyderabad to Tirupur.

Each industry has its own regulatory map, its own pain, its own competitive reality. Wistwin meets it where it is.

Twelve modules, and you probably need two.

Tell us the problem rather than the module. We will point you at the one or two that touch it, and say plainly which ones you do not need yet.

The 4-minute benchmark

Where does your plant stand on the digital maturity curve?

Take the DMM Check™. Get a personalized maturity score, a benchmark against 200+ Indian plants in your sector, and the top three Wistwin layers your plant should activate first.

No credit card. No sales call until you ask. India IPs only.