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PESO Licence · CPCB CEMS · Hazardous Waste Rules

PESO licence-aware. CPCB CEMS stream-archived.

PESO (Petroleum and Explosives Safety Organisation) licences your hazardous chemical storage — quantities, distances, flame arrestors, dispensing controls. CPCB validates your online emissions stream. Hazardous Waste Rules 2016 demand Form 4 / Form 10 manifests synced with State PCB portals. Wistwin pre-maps all three frameworks and turns the annual paperwork into a live evidence layer.

Take the 4-min DMM Check™ Book a PESO + CPCB demo
PESO licence parameters live
CPCB CEMS stream archived
Form 4 / V / 10 auto-aggregated
// PESO · STORAGE
8.2 / 12 T OK
// CPCB CEMS
STREAM LIVE
// HAZWASTE
Form 4 · 22d
PESO
Storage & dispensing licence-linked controls
17 cat
CPCB red-category industries under CEMS mandate
Form 4
Hazardous waste annual return auto-aggregated
SPCB
State PCB portal-aligned exports (GPCB · MPCB · TNPCB)
In 30 seconds

Three regulators, one plant data layer.

// 01

PESO is licence-linked, not advisory.

Petroleum and Explosives Safety Organisation issues your storage licence — maximum quantities, dispensing controls, flame arrestor inspection cycles. Excursions are licence breaches that can pause operations. AviraTwin watches every PESO licence parameter live; TrusTwin keeps the audit evidence chain.

// 02

CPCB CEMS data is now under scrutiny.

Online continuous emissions monitoring is mandatory for 17 red-category industries (steel, cement, fertilizer, textile, paper, sugar, distillery, etc.). CPCB validates the data stream. Wistwin's data pipeline is stream-archived, tamper-evident, and CPCB-portal-aligned for direct upload.

// 03

Hazardous Waste Rules can't be reconstructed.

Hazardous Waste Rules 2016 require Form 10 manifests synced with State PCB portals. Backdating is detectable. ImpacTwin logs waste streams as they happen and exports Form 4 (annual return) and Form V (environmental statement) on demand to GPCB, MPCB, TNPCB, etc.

Built for

Statutory Officers who pass PESO + CPCB joint inspections.

Chemical, pharma, refinery, fertiliser, paint, dye, agrochem plants live under PESO + CPCB joint inspection regime. PESO inspection is annual; CPCB CEMS validation is continuous; State PCB consent renewal is annual. The Statutory Officer keeps all three on track — and one breach can shut the plant.

Primary buyer

Statutory Officer · EHS Head · Plant Manager · Compliance Officer

// THE PAIN

PESO licence renewal due in 90 days. CPCB CEMS data has gaps — one analyser glitched in March, another wasn't calibrated on time. Form 4 manifest reconciliation across the year is a 2-week consultant exercise. Section 41B MAH neighbours just had an incident, and the District authority wants a fresh emergency drill log. Each regulator wants the same data in a different format.

// SUCCESS METRICS

0
PESO licence breaches
CEMS
100% data stream
Hours
Form 4 export
How it works

Four steps. Plant data to regulator portal.

Typical pilot deployment — 6 to 10 weeks from kickoff to first PESO renewal-ready evidence + CPCB CEMS stream live + Form 4/V auto-aggregated.

// 01 · CONNECT

CEMS, gas detectors, manifests.

Continuous emissions analyzers (SO₂, NOx, PM, mercury, VOC). PESO-tagged gas detectors. Hazardous waste store gate-pass + tanker logs. State PCB consent parameters.

// 02 · MAP

PESO + CPCB + Hazwaste to plant.

PESO licence parameters per shed. CPCB validated analyser per stack. State PCB consent parameters per discharge stream. Form 4 categories per waste stream.

// 03 · WATCH

Live state, drift alerts.

PESO licence excursions pre-alarm. CPCB analyser data gap alerts. Hazardous waste manifest reconciliation in real time. Joint inspection-ready dashboard.

// 04 · REPORT

Portal-aligned exports.

PESO licence renewal evidence pack. CPCB OCEMS portal-aligned upload. Form 4 + Form 10 + Form V to GPCB / MPCB / TNPCB / APPCB. Audit trail every byte.

Coverage scope

PESO + CPCB + Hazwaste. Mapped.

PE

PESO Storage Licence

Static & Mobile Pressure Vessels Rules. Maximum storage quantities, dispensing rate, distance norms.

FA

Flame Arrestor Cycles

Inspection + replacement schedules per PESO licence. Live alerts on upcoming inspections.

GD

Gas Detector Calibration

PESO-mandated calibration cycles. Calibration certificates linked. Drift trends monitored.

EA

Earthing & Bonding

Annual earthing-resistance test logs. Bonding integrity for tanker filling. Lightning protection.

CE

CPCB CEMS Stream

SO₂, NOx, PM, mercury, VOC. Real-time analyser data. CPCB validated. Tamper-evident archive.

CV

Consent to Operate

State PCB CTO renewal. Discharge parameters live. Air + water + waste consent conditions tracked.

F4

Form 4 · Annual Return

Hazardous waste annual return per HWMR 2016. Categories auto-classified. Manifest reconciliation.

F10

Form 10 · Manifest

Hazardous waste manifest. Generator → transporter → receiver chain. State PCB portal sync.

FV

Form V · Environmental

Annual environmental statement. Water, air, waste, energy consolidated. SPCB portal aligned.

MA

MAH Plant Extensions

Section 41B Major Accident Hazard. On-Site Emergency Plan. Off-Site coordination. District authority notification.

CO

Co-Processing Records

Hazardous waste co-processed in cement kilns. AFR (Alternative Fuels & Raw materials) tracking.

IBR

IBR Cross-Walk

Indian Boiler Regulations for steam-generating equipment. Annual + 6-monthly inspections.

Regulators that visit

PESO. CPCB. State PCBs. Joint inspection-ready.

Indian chemical / pharma / refinery plants face multiple regulators on overlapping cycles. Wistwin pre-maps each to the same evidence base.

Regulator
Scope
Cycle
Status
PESOPetroleum & Explosives Safety Org
Hazardous chemical storage licences. Static + Mobile Pressure Vessels Rules. Inspection by Joint Chief Controller of Explosives.
A
LIVE
CPCBCentral Pollution Control Board
Online CEMS validation for 17 red-category industries. OCEMS portal. Air + water + waste rules administration.
C
LIVE
State PCBsGPCB · MPCB · TNPCB · APPCB · TSPCB
Consent to Operate. Annual Form V environmental statement. State-specific rules + cluster-level joint inspections.
A
LIVE
MoEFCCMinistry of Environment, Forest, Climate
Hazardous Waste Management Rules 2016 + amendments. Form 4 + Form 10 + Form V framework. Environmental Impact Assessment (EIA) compliance for expansions.
A
LIVE
DISH (Section 41B)Major Accident Hazard plants
For MAH plants (chemical, refinery, fertilizer). On-Site Emergency Plan, Off-Site coordination with district authority, mutual-aid arrangements.
A
LIVE
Boilers ActFor steam-generating plants
Indian Boiler Regulations. State Boiler Inspector. Annual + 6-monthly pressure-equipment inspections.
B
LIVE
PESO + CPCB outcomes

Numbers we can defend.

Indian chemical + pharma + steel plants. Real PESO + CPCB joint inspections. Verified across our deployments since 2024.

11×
Gas-leak excursions caught between quarterly handheld surveys — flagship steel + chemical deployments.
0NCRs
Non-conformities at PESO + CPCB joint inspections. Eight of nine audits in 2024-25.
3wks→hrs
Form 4 + Form V consultant exercise replaced by hours-long ImpacTwin export.
7mo
From deployment kickoff to first PESO renewal cycle with continuous Wistwin evidence.

Source: Wistwin internal benchmark across active PESO + CPCB deployments, January 2024 – April 2026.

Powered by

PESO + CPCB is one mandate. Three modules deliver it.

No single Wistwin module produces PESO + CPCB compliance alone. The layered regulatory regime draws from continuous safety monitoring, the regulatory framework, and the ESG aggregation layer.

// L5 · SAFETY

AviraTwin™

Continuous gas leak detection, ambient stack monitoring, PESO-licence-parameter watch. Flagship deployment: 3 Tier-1 steel plants, 11 prevented incidents.

→
// L5 · REGULATORY

TrusTwin™

PESO + CPCB + State PCB framework. Joint inspection-ready evidence pack. Form 4 / Form V / Form 10 portal-aligned exports. CEMS stream archive.

→
// L5 · ESG

ImpacTwin™

Hazardous waste manifest aggregation. Co-processing AFR tracking. Form V annual environmental statement. BRSR Core hazwaste recycle % feeder.

→
FAQ

What Statutory Officers ask.

Yes. AssetTwin pre-loads PESO licence parameters — maximum storage quantities, dispensing setpoints, gas detector calibration cycles, flame arrestor inspection windows, earthing-resistance test logs. AviraTwin watches each licence parameter live; TrusTwin keeps the evidence chain. Excursions are pre-alarmed before they become breaches. We've designed the framework for the typical Indian chemical plant carrying 30–80 PESO-licensed assets across multiple sheds.
CPCB validates online CEMS data for 17 red-category industries. Wistwin's data pipeline is stream-archived, tamper-evident, and pre-aligned to the CPCB OCEMS portal upload schema. The CEMS dashboard surfaces real-time SO₂, NOx, particulate matter, mercury, VOC streams. Stack monitoring evidence is generated continuously, not reconstructed at the renewal cycle.
ImpacTwin auto-aggregates the data fields required for Form 4 (Hazardous Waste annual return), Form 10 (manifest — generator → transporter → receiver), and Form V (environmental statement). Exports are portal-aligned to GPCB, MPCB, APPCB, TSPCB and other state PCBs. The annual environmental statement that used to take three weeks for a consulting firm to assemble now exports in hours.
Yes. Wistwin integrates with all major Indian chemical-plant DCS / SCADA vendors — Honeywell, Yokogawa, Emerson, ABB, Siemens. OPC UA, Modbus, MQTT bridges supported. Where plant DCS doesn't expose data, we deploy edge gateways with PESO-compliant intrinsically safe wiring on the gas detector side, separate from the DCS loop.
Handheld surveys catch the loud leaks — the ones that show up on a quarterly walk. AviraTwin catches the slow ones — gas concentration trends that drift up over weeks, weld-joint corrosion patterns, packing-gland degradation. The handheld survey is a snapshot. AviraTwin is the movie. Both have their place, but only one is on at 3am when the night shift is short-staffed.
For plants designated MAH under §41B (chemical, refinery, fertilizer, certain pharma), Wistwin's enhanced controls include: On-Site Emergency Plan with role-based mobile access; MAH inventory (current quantity of hazardous chemicals) live; public disclosure information; district authority notification workflow; community emergency response coordination. Mutual aid arrangements with neighbouring §41B plants in clusters (Dahej, Ankleshwar, Manali) supported.
Yes. For plants with steam-generating equipment (boilers, pressure vessels), Indian Boiler Regulations require annual + 6-monthly inspections by state Boiler Inspectorate. Wistwin's AssetTwin holds the IBR-registered equipment register; inspection cycle alerts are pre-set; certificate library is auditable. The IBR audit trail is a natural sub-set of the PESO + CPCB evidence base.
Pilot: 6–10 weeks for a single plant with AssetTwin + AviraTwin (gas leak) + TrusTwin (PESO + CPCB framework) live. Multi-plant: 4–6 months for hub-and-spoke. We typically time deployments to land 3–6 months ahead of the PESO licence renewal cycle so the evidence pack is mature when the inspector arrives.
Yes — we have PESO + CPCB deployments across chemicals (Dahej, Ankleshwar, Dombivli) and steel (Jamshedpur, Toranagallu, Hazira). The flagship case-study deployment is three Tier-1 Indian steel plants on the CO gas pipeline — 11 prevented incidents in the first year. Reference customer introductions are arranged once we have a mutual NDA.
Pricing is not published. Every Wistwin PESO + CPCB deployment is sized to your plant — site count, asset count, module mix, regulatory scope, and integration requirements. Indian customers typically see rapid payback driven by audit-prep compression, consulting fee reduction, and operational savings. Talk to our team for a tailored quote.
The 4-minute benchmark

Where does your plant stand on PESO + CPCB readiness?

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